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ISO Standard CNC Triangle Carbide Inserts WNMG0804 Tungsten Carbide Cutting Tools
What is carbide inserts?
Carbide inserts are used for cutting all kinds of metals.People used to use brazed inserts tips,but due to low efficiency,brazed inserts have been mostly replaced by carbide coating inserts nowadays,which are indexable with coating,life time much longer and also with high accuracy and efficiency.
Excellent chipbreaker design makes good control when machining Steel,
which also Provides perfect surface finishing for the workpiece.
Models Introduction:
For steel machining | WNMG080404-GF | WNMG080408-GF |
|
| WNMG080404-GM | WNMG080408-GM | WNMG080412-GM |
WNMG080404-PM | WNMG080408-PM | WNMG080412-PM | |
WNMG080408-GR | WNMG080412-GR |
Grades recommendation:
YC330 | For finish machining of steel at high speed | CVD coating |
YC331 | The most versatility grade of steel processing | CVD coating |
YC332 | For rough machining of steel parts | CVD coating |
Advantage/Benefits of choosing our carbide inserts:
1.Spray Tower Granulation
The spray tower helps to dry the abrasive slurry, making the particle size more uniform, improving the metallurgical structure, and allowing the matrix insert with higher strength.
2.Imported Automatic Press Machine
Imported automatic press maching from Germany with a maximum pressure of 12 tons, each blade is weighed and controlled by the operator also at certain intervals to ensure high precision of the blade.
3.Professional chipbreaker design
It helps to remove heat and cut chips for improved processing stability.
4.CVD coating with enhanced resistance to chipping and abrasion
Thick (Al2O3) has excellent heat resistance and ensures longer tool life by reducing the amount of wear. The unique surface structure of the coating resists soldering and chipping of the insert during the cutting process.
Customer’s case: when a insert is failed on performance:
1. Flank Wear
-Workpiece material contains high hardness chemical elements (tool steel, die steel)
Increase cutting speed if abnormal flank wear is caused by a very slow cutting speed.
Solution: Reduce cutting speed or feed rate or use more wear resistant grade
2. Crater Wear
-Workpiece material contains high hardness chemical elements
Solution: Reduce cutting speed or feed rate or use more wear resistant grade
3. Cracking
-Excessive feed rates when interrupted cutting
Solution : Reduce feed rate, Use tougher grade
Quality control:
Technical support and after-sale service:
Follwing Services could be provided for our Customers:
1: Recommending moreapplicable machining parameters.
2: Based on your workpiece drawing,material and CNC machine feed rate, cutting speed,a full set of practical scheme could be provided profesionally.
3: More suitable models could be suggested to replace the brands of Japan, Korea and so on.
4. Tool Holders could be provided at one station service.